How Precision EDM Machining Can Save You Time and Money
This Simple Machining Process Can Improve Your Bottom Line
Looking to create precise, efficient, and cost-effective tooling? Precision EDM machining could be the right process for you. This advanced machining process has revolutionized the way complex components are produced, offering unparalleled accuracy, intricate detailing, and substantial time and cost savings. But, what is EDM machining and how does it work? Let’s dive in.
How Precision EDM Machining Works
Precision electrical discharge machining (EDM) is also commonly referred to as spark erosion, spark machining, or die sinking. This manufacturing process involves the removal of material from a workpiece using electrical discharges. It’s most commonly used for materials that are difficult to machine because of their hardness, brittleness, or the tooling’s intricate geometries.
So, how does this process work? Controlled electrical sparks are created between an electrode and a workpiece that’s submerged in dielectric fluid. These electrical discharges generate intense heat, which melts and vaporizes small portions of the workpiece material. The melted material is then flushed away by the dielectric fluid, leaving behind a precisely machined cavity or feature.
How This Manufacturing Process Saves Time and Money
As mentioned above, precision EDM machining is commonly used on materials that are hard, brittle, or have complex shapes. These materials are too difficult to machine using traditional methods; your costs would dramatically increase if you tried to use these machining methods. But, there are other ways precision EDM machining can save you money:
Reduced Tool Wear and Longer Tool Life
EDM doesn’t involve direct mechanical contact between the tool and the workpiece, which leads to minimal tool wear. Since there are no cutting forces involved, tools experience less stress and wear during the machining process.
Elimination of Secondary Processes
EDM produces high-quality surface finishes without the need for additional finishing operations like grinding and polishing. This saves labor time, which dramatically reduces costs.
Create Complex Geometries in One Operation
Because EDM can create complex geometries, it eliminates the need for multiple setups or tool changes.
Minimal Material Loss
This machining process has a low material removal rate compared to some other methods. Therefore, it can minimize costs by diminishing waste.
Reduce Heat Affected Zone
EDM creates localized heat, resulting in a small heat affected zone around the machining area. It decreases the risk of material distortion or degradation.
Want to Get Started with Precision EDM Machining?
If you’re looking for a partner to help you with your precision EDM machining, turn to Pivot Precision. With over 60 years of experience, we’re your one-stop shop for all your tooling needs.
As a leading tooling manufacturer, we have a strong history of high-volume tooling production and specialize in making tooling for the automotive, medical, ammunition, and firearm sectors. With our experience and extensive internal production capabilities, we have the capacity to deliver short lead times on complex, tight-tolerance, highly specified tooling. We are a privately owned tooling supplier, allowing us to operate with the most flexibility and get you what you need, when you need it.
We’re dedicated to the best customer service; our workforce sustains a culture of meeting challenging specifications, delivering the highest quality tooling, and maintaining customer satisfaction standards. We also maintain an ISO 9001:2015 certification to hold us to the highest standards in manufacturing excellence.
When you work with Pivot Precision, you know you’ll get the best products and the greatest service.
Let’s Make Something Great Together
Ready to hear more about what we can do for you? Reach out to our team for a no-strings-attached consultation.